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There is no neutral coming from the main panel. I totally missed that in the pic.
While stuff obviously works now when plugged in with no neutral, I have to tell you what I would do to protect Mr. and Mrs. D9 and that is have a neutral from the main panel.
To do it right there should be 4-wire coming from the main in the house. There should be a grounding rod at the garage and connected to the ground bar in the sub-panel.
There should be a connection between the neutral bus bar in the house panel and in the sub-panel in the form of a conductor (wire) which there is not now.
If you replace the wire (or at least add another wire to act as a neutral between the house panel and the garage), you remove the tie-bar or connection between the neutral bus bar and the ground bus bar in the sub-panel in the shop.
****SAFETY WARNING***** If you run a new wire from the main panel in the house, the NEUTRAL and GROUND bus bars in the SUB-PANEL in the shop should NOT BE BONDED. (you would remove what appears to be a strap between them at the top of the sub-panel).
If you leave the setup as is, then leave the neutral and ground bus bars connected as they now appear to be.
(Do not leave the sub-panel being fed as it is now (No neutral from the house) and remove the connection between the neutral and ground bus bars in the sub-panel)
*****end warning (but still be safe )*****
It looks like if the distance between your main panel in the house and the sub-panel in the shop is 150' or less, 6 AWG can pull 55 AMPS maximum and if we multiply by 0.80 we get 44 AMPS continuous.
With that cable you can have 44 AMPS @ 240V or 88 AMPS @ 120 V of load. You already have a 60 AMP breaker at the house panel so once you get the hots out of that 100 AMP breaker in the sub-panel and tied to the proper lugs at the top of each hot bus you can run 88 AMPS @ 120V worth of loads.
you have: 88 AMPS 120V available (unless you are further away than 150')
you need: 95 AMPS 120V...
I would do everything I could to replace that wire from the house.
I hate to keep probing for info; I wish I could just tell you exactly what is needed (IMO) at once but.....
could you post how far the sub-panel is from the main panel?
To run the loads that were discussed in this thread a few posts back (95 AMPS 120V or 47.5 AMPS 240V) you would be looking at 60 AMP service from the main panel (x0.8 = 48 AMPS). You already have the breaker for it but need 4 AWG wire.
If you ever need any more power you would be better off going to a larger breaker in the main panel and larger wire....
I'd recheck your power requirement estimate because the stuff covered a few posts back that totals 95 AMPS may not include some equipment that will very much need to be plugged in
Lets also get a firm number on the distance then use the distance and total power requirement (with a little thrown in extra for your work stereo or lava lamp) and we can lock down a wire size for that installation.
I wonder if you would consider, if you have to run new cable anyway (which you do for 95 AMPS 120V), just installing a new sub-panel where you really want it and for your use only?
You would leave the existing in place, not really touch it in fact (just put it back together as you found it) and then grab a square D or siemens for <$100 and then you can take it with you if you ever move. If the breakers for a newer panel are much cheaper than the cutler hammer (or brand of sub-panel in place now) then it's a no brainer. You can cut some corners in terms of routing the wires (and not risk life and limb) and I suspect you have more important concerns over inspection than your electrical setup!
It would be a super clean, super fast installation if you think that makes sense for you. Hell, mount the panel right outside the grow room and have short runs for each circuit... the possibilities are endless! (tho this option may not make sense for you)
just saw Stagehand's awesome post above
*I'm using an online wire size calculator that always seems a bit conservative to the tune of about 5 amps. I'm ok with that as a bit bigger is always better. One thing with wire sizing is that there is always a minimum size wire for a given amperage that is needed no matter how short the run, even if the circuit is only 5' in length. When you get past a certain length then you have to go to a thicker wire. Like for example 8 AWG is generally considered 40 AMP or 45 AMP cable... but once you run out a long length you actually have to move to 6 AWG or larger to move that 40 AMPS.
what's a messenger?
A messenger is a steel cable that rides with the electrical cable and allows the cable to be mechanically tightened with a come-along or other ratcheting cable-puller to take up the sag in long spans. I don't know if you could hang 100 ft of #2 awg without a pole midspan.....you probably can. That would sure save all that evil ditch witching action. But for excellent stealth, you prolly want to bury it.
Thanks for the reflectix answer. What type of screw do you use with it?
stagehand
disciple, thanks for the detailed list of stuff. so the 1 awg is just a one conductor wire and i need three lengths. color coding doesn't matter? if so i can buy a 500' roll.
homedepot doesn't show it on their site. i will probably have to go to an electrical supply.
can this wire be buried as is? or do i need conduit with it too?
I'm not positive but I think the size bigger than # 2 awg is 1/0 THHN. It is stranded wire, not solid conductor, I believe. Its pronounced like "one ought", if you're asking for it. It will conduct 125 amps. Its expensive as hell, too, but thats relative, I guess.
You need to go to an electrical supply house and ask them if # 2 awg THHN will be sufficient for 100 amps at 180 feet run from the main panel. You would save good money by using that if you can. Even if you buy it at HD or Lowes, you will get a more accurate answer from those guys than the weekend warriors working at the depot.
I think anything going in the ground needs to be in conduit to be to code, but not positive on that.
Off to buy reflectix now. You taping with aluminum tape?
stagehand
http://www.homedepot.com/Electrical...&langId=-1&storeId=10051&superSkuId=202895702
i just found this. would this work if i can get the run down to about 120 ft?
fuck
root aphids
fuck
gognats?
met52?
fucky fuck
Concerned with dead root aphids messing with ph etc.
dead is better than living for sure.