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Griswald C-25 Barrage

G

Guest

Howdy folks. This is my second thread, and I hope it's a good one.

I haven't been on here for more than a week, so some might find it presumptuous that I'm already giving growroom design tips, but this one is so much fun that I couldn't help myself.

So let's get started.

The Current Situation: I have a fantastic 10 x 15 foot growroom which sits under 2 1000w HPS and has fantastic active intake (air conditioned in the summer) and carbon filtered exhaust. No smell, no fuss... it's been in operation for 1 1/2 and I've got many of the bugs worked out of it.

My Problem: I have an itchy green thumb and a bunch of extra 400w MH ballasts and lamps. These are shitty old hobby units (Hydrofarm Sunbursts) with the ballast on board. They get hot as hell and are basically useless unless they can be aircooled, which is just about impossible since the unit is basically a big metal box with a couple of vents that are a compete and utter joke. I used to run 5 of these fuckers in the above 10x15(x7) foot room and no matter how much ventilation I used, the daytime temps would hit 90 no problem.

So I replaced those bastards with my 2 current 1000w Powerhouses and the remote ballasty goodness of these new babies keeps my room nice and cool. But every time I pass the stack of old ballasts and the box of bulbs, I dream of the extra greenness I should be producing.

The Solution: I've designed a system to use 3 of the 400w Sunbursts which consists of 3 Mill's Pride C-25 cabinets:

16182mills_pride_cab.JPG


Here is a diagram done by a retarded child (note the excrutiating intricasy and verve of this poor handicapped little boy) that I found wandering on the street (and it only cost 10 raisins and a carrot):

16182setup.JPG


All three cabinet will sit side by side against one wall of my grow room. This will allow intake of fresh air and filtered exhaust (when it eventually leaves the main room) without having to connect the cabinets directly to the exterior of the house.

As you can see, I am dividing each C-25 cab into a light box on top and the plant area on the bottom, separated by the top shelf. The shelf has a pane of glass inset into the middle to allow passage of light but not heat or smell.

The light will hang suspended from eye screws above this glass (maybe about an inch above it).

The ventilation for the lights will go across all three cabinets. Since I can't vent the reflectors with the ballasts crammed up their asses, I'm venting all three light chambers together. To this end, I'll have a 6" Fantech inline fan set into the far left wall (of the left cabinet). Between the middle cabinet and each of the other two, I'll have 12" ducting for passive airflow (about an inch long). and I'll have a 12" opening on the far right wall (of the right cabinet) to allow passive intake into the lighting chamber. Since this will be sealed from the bottom (which will have stronger negative airflow), no smell and no filter required.

The plant chamber of each cabinet will be individually exhausted through the rear of the cab into the grow room behind. Each cab will have a 4" fantech fan directly exhausting (no ducting) and a 12" duct for passive intake.

Each C-25 will be lines with mylar and hold 2 10 gallon grow bags of peat and perlite.

One problem with a pretty easy solution is the inability to adjust the light more than a few inches (since the height from the shelf to the top of the cab is only about twice that of the light itself). The obvious solution is to train the plants to near the correct heigh and use blocks of wood to raise and lower the bags the last couple of inches to get optimal distance from the light.

Another problem with a less obvious solution is the light leak issue. With such large passive intakes on the back of each cab and on the right side of the rightmost cab, light leak to and from the inside of the growroom (since the lights will be on opposite cycles) and from the hallway (through the light ventilation intake) is a very real problem. I plan to place the vents from the room at the bottom of each cab to reduce this issue and I may also attach flexible flaps above each vent that will rest on the bag and create a barrier. The intake from the hallway will probably be covered with an exterior vent cover. This will take some trial and error.

Anyway, there will be a ton of pictures in this thread as I put this stuff together. In my next post I'll go through the materials and tools needed for this project and get the ball rolling.

Any questions or comments are appreciated.

Cheers, SC
 
G

Guest

Hey, TMB. You could probably hire away my retarded design child for 20 raisins, 2 carrots, and an apple, but that wouldn't be very nice. I'd have to send my turret's syndrome stricken hit man to put a cap in your ass. He's not very discrete, but he get's the job done.

Okay, enough jibes at the handi-capable. No offence, obviously, just making light of my poor drafting skill.

Back to the meat of this thread. Here are some tools I'll be using:


16182tools.jpg


The corded Dremel (a spine tingling 35000 rpms. With a diamond cutting wheel and a large routing attachment -whenever I use either I think about torture... go figure)

16182router_attachment.jpg


The drill and hole saw

16182drill.jpg


The scariest tool of all, the reciprocating saw

16182reciprocating_saw.jpg


And the staple gun

16182staple_gun_2.jpg
 
G

Guest

And some of the parts, washed down with Yuengling and vape...

The C-25 shelf (this is getting a bit ahead but you can see how I use the hole saw and reciprocating saw to cut out the middle where the glass will go)

16182shelf.jpg


Felt, used to plug gaps in the seal between the glass and shelf and other places
16182Felt.jpg


The 12 inch ducting I'll be using as the passive intake for each plant section and to connect the light boxes from each unit.
16182Ducting.jpg


Assorted chains, hooks, and screws to attach the lights
16182chains_and_hooks_and_screws.jpg


And of course, the C-25's
16182c25s.jpg


And one of the three 400w MH ballasts
16182ballast.jpg
 
G

Guest

Greenhorn? You undercover motherfucker, you. Thank you for looking out for me, but power tool accidents aren't the end of the world, they can reattach anything nowadays!

I'm taking orders for next year if you want me to come out and build one for your gimp or glory hole or whatever you want to put in your "sex" chamber, you sicko.

But seriously, that dremel is nasty... I keep having daydreams of what if... I def stay off the strong stuff while I'm using it (not true, but I'm very careful).

SC
 

TickleMyBalls

just don't molest my colas..
Veteran
I want me one of them new $70 cordless dremels, I stare at it everytime I go to home depot. only cost $30 for the "all you could ever possibly need" set of attachments
 
G

Guest

Yeah, seriously man, me too. I had a cordless Mini Dremel, but using that shit on a real job was like using an EasyBake Oven to cook Thanksgiving dinner. It was on sale, too (I got last year's model, the 300, which isn't compatible w/ the flexible goose neck and the other newest attachments). It was only $65 w/ 50 attachments (cutting blades and polishing drums mostly). The only annoying part was that they wouldn't sell it to me without the attachments. That and eveyone in Home Depot is a crackhead (well, you do get that diamond in the rough once in a while).
 

clowntown

Active member
Veteran
wallstreet_wook said:
...cordless Mini Dremel, but using that shit on a real job was like using an EasyBake Oven to cook Thanksgiving dinner.

Couldn't have been said better.
 
G

Guest

Thank you, clowntown. I speak from experience!

Back to some more of the vittles...

Now to start tempting fate and play with a few of these power tools.

The first step here is to get the glass into the shelves with a nice seal.

I decided to use 16 x 18 inch pieces of glass. The reflectors for the 400's are 13 x 15 but since I plan to have them suspended an inch above the glass, I wanted the size to be a bit larger so no light was wasted. Keep in mind that you'll need to have a lip of 1/2 to a 1/4 inch (if you're feeling lucky) on which the glass will rest.

Measure the offsets for your glass and draw two concentric rectangles, the inner one for where you'll cut and the outer one as the edge of your routing.

First use the hole saw to cut out the corners of the inner rectangle. Then use the reciprocating saw to connect the cuts and remove the middle
16182shelf.jpg


Next use the dremel to smooth out the hole and rout out the lip where the glass will rest.
16182Shelf_2.jpg


I went for about 1/4 inch indentation, which is lazy since the glass won't be flush with the shelf when you add the felt. But you try routing out a 1/4 inch on this much particle board and see if you want to do another 1/8 of an inch. Here is a good time to point out that you should use respiratory protection. Your eyes are replaceable (although I also use shop glasses whenever I feel the need), but lung disease is a bitch. Inhaling particulate of any kind is very bad...

Okay, so now we've got our shelf routed and I've given you a nice public service announcement (I won't even get into smoking cigarettes... did you see that article in the New York Times that explained how cigarettes contain significant amount of Polonium 210- the radioactive isotope that killed that ex-KGB agent!?!?).

Next up is the felt. Cut strips of the felt wide enough to cover the lip of the hole and staple gun it into place. If you have serious uneveness in your routing job like me (how many beers did you have???) you can use extra felt to fill them in. You should test the glass and make adjustments as needed to make a nice even seal.
16182Shelf_3.jpg


Let me talk about my glass here. First off, I don't use tempered glass. Tempering improves the safety of broken glass significantly (smaller pieces) and strengthens it against impact, but is more expensive and easier to scratch than annealed (untempered) glass. Tempering does improve the heat resistance of glass (Only fractionally I believe), but in this case with the bulb several inches away, I don't anticipate heat being an issue (and I won't be throwing stones). I am using 1/4 inch thick glass to give the glass some weight and make my seal tighter since gravity is the only adhesive.
16182glass.jpg


So here is the finished product.
16182Shelf_4.jpg


Do this for each of the three shelves and voila!
16182all_three.jpg



One last note... you'll see I snapped one of the shelves in half. No biggie. Just use two pieces of wood and brace the two pieces together at the bottom with some short nails. Make sure you get the two halves back together perfectly before you brace them or your cab will bulge on the sides.
16182patch.jpg
 

clowntown

Active member
Veteran
Very nice work! I'd imagine you would'a lost a slight bit less lumens / intensity using a thinner piece of glass, though?

wallstreet_wook said:
Your eyes are replaceable (although I also use shop glasses whenever I feel the need), but lung disease is a bitch.
:laughing:
 
G

Guest

That prolly true, clowntown. That's why I'm throwing 400's in these fuckers. It may be overkill but it'll help overcome any inefficiencies!

Next up is cutting the vent holes between the three light boxes to allow the fan to pull air through all three lights.

I am using some old 12" commercial air conditioner ducting to connect the units. I'll cut two X three inch pieces with the dremel cutting disc. Here's the first
16182cut_duct.jpg


On the off chance you're actually using the same ducting, use duct tape to make sure the plastic doesn't come unravelled.

Be right back, I've got a mighty Yuengling thirst. Ah, that's better... just felt a little parched. Mmmm goes well with the banana blueberry wheat pancakes the wife whipped up. And I think I hear the Volcano deliverying some vapey goodness in the distance... oops fell off the topic. Back to work.

Now get 4 of the 6 walls (Left and Right are different so make sure to get two of each)
16182walls.jpg


Measure the bottom of your hole to make sure it's above where the shelf will be (think about it).

And trace the ducting and use a hole saw to cut an opening for the reciprocating saw
16182midcut.jpg


And watch your toes!
16182hole.jpg


Cut all four and you're set to go
16182finished.jpg


If you mess up your cutting a bit, just patch with duct tape!

I'll grab the fans tomorrow... 1 6" and 3 4" fantech inline jobs. They have some new plastic units that look pretty sweet. Next up is the passive intakes for the rear of each flower chamber and the passive intake (and light leak cover) for the light chamber passive intake.

But first, some football. Go Blue Go Blue Go Blue!!!
 

TickleMyBalls

just don't molest my colas..
Veteran
Man I wish I was as Handy as you, I've got some growroom building to do later today. Could really use some skill so it doesn't turn out ghetto. How much will it cost to fly you out here to set my shit up? Can your retarded Design team sit on your lap?
 

jaykush

dirty black hands
ICMag Donor
Veteran
awesome build, this cab is going to be sweet. get those top colas inches from the light with no burn. cant wait to see this finish.
 

Chili_berkster

Badass
ICMag Donor
Veteran
damn ideas are poppin like popcorn over here... lovin this stuff. I'll be looking into grabbing a C25 soon. lol If i build it they will come. mwuahahahaha
 
G

Guest

Thanks, Sugabear! Your security lamp thread is fuggin awesome. If I wasn't swimming in old ballasts...

TMB you lazy sob, Bob Villa I'm not. Thank you for the confidence boost, though. In a couple of years maybe I'll go put up a shingle like Victor on Weeds.

And yes, my retarded designer does sit on my lap for inspiration. But he can only be checked out for day visits so air travel is difficult (plus he throws feces). Tell you what, let's set up a video conference for the three of us for close of business, Wednesday. We can throw some ideas around and put together a business plan.
 
G

Guest

Thanks, Jay. A forest of tops just inches from the lights sounds like nirvana to me. That's the plan so here's hoping!

I'm available for gimping duty every other Thursday, Chili. You'll find you need to rotate gimps to keep 'em fresh anyway.
 

TickleMyBalls

just don't molest my colas..
Veteran
haha. Victor has the growroom setups on lockdown in the greater Agrestic area.

I'll check my blackberry and see if I can squeeze that conference in on wednesday... lol.
 

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