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BUILDING YOUR OWN SYSTEM
The following illustrations are of some fairly simple hydroponic
systems. Something to keep in mind when building your own system:
always obtain all the parts and materials before starting. Otherwise you
might find that you have drilled the drainage hole a certain diameter
and that you can't find the right size plug to fit it. For such things as
pumps, timers and tubing, as well as other materials connected with
hydroponics, consult the Resource List at the back of this book.
Figure 2 is probably the simplest hydroponic system you can make.
Using 3/4 inch plywood, make a box 7 inches deep, 16 inches wide and
24 inches long (all outside dimensions). Fasten the box with wood
screws, allowing for the fact that the contents will be heavy. Drill two
1/2 inch holes on one end wall 1/2 inch from the inside bottom.
Line the inside of the box with polyethelene or fibreglass and fit
two removable plugs. On the opposite end from the drainage plugs, a
1 inch strip of plywood can be nailed to the bottom. This will sit the
tank on an angle and ensure adequate drainage.
This same system can be made using a plastic dishpan or any other
waterproof container. It is essential, however, that any material you use
for a hydroponic tank is inert, so that no chemical reaction is passed on
into your food chain.
For this system, use a 1 inch deep drainage bed of large pieces of
broken pottery or rocks that are approximately 3/4 of an inch in size.
The size is important to ensure proper drainage and so that the drain
holes don't get plugged with the smaller growing medium.
Figure 3 is a manually operated system and is only slightly more
automated than that shown in Figure 2.
A pail with a hose attached and sealed at the joints is connected
to the growing bed. Raise the pail above the tank to allow a gravity feed
of the nutrient solution into the bed. After a half-hour, set the pail on
the floor so gravity will drain the solution back into it. The growing bed
must be on a table or shelf to allow you to move the pail the proper distance
above and below the tank. Be sure that the size of the pail is adequate
to flood the system.
Figure 4 is one answer for the many people who ask what to do
with an old aquarium. The two main ingredients to make this kind of
system function well are a good strong net and a very light growing
medium. Burlap and perlite would be a good combination.
The illustration is self-explanatory, but a few suggestions are
in order. When starting seeds or seedlings, the water should barely
touch the seed bed. As the roots develop and penetrate the screen
into the water, gradually reduce the water level. Roots like air and
dislike light, so use your old aquarium pump to aerate the water and
cover the outside of the tank with dark material to keep out the light.
Make the cover removable, so you can keep a close eye on everything.
The complete plans in Figure 5 are meant for the serious
enthusiast who wants to build a system from the ground up. While
the plans are somewhat involved, the unit is not that difficult to
make and will last for many years. If the nutrient solution is removed,
the system can be carried outdoors in the spring and back inside in
the autumn.
Materials
1 sheet 3/4 inch plywood
80 oz. fibreglass resin
2-1/2 yards of fibreglass cloth "panelling"
5 yards of fibreglass cloth "joining"
1 NKl "Little Giant" (No Korode) submersible pump
1 piece of arborite, 16-1/4 by 46 inches
1 piece of arborite, 14-1/4 by 15 inches (funnel segment)
10 feet of 1/2 inch plastic tubing (irrigation hose)
6 feet of 1/2 inch plastic tubing (siphon hose for system flushing)
1 box of 2 inch wood screws
1 jar of bonding glue
Substitutions
1. It is easier to use 1 by 3 for the crosspieces than plywood.
Simply rip a piece of 1 by 3 for the 1/2 inch strip as well as the
retention strips.
2. Look in the Yellow Pages under "Plastics—Vacuum Forming."
The chances are that you will be able to buy a piece of plastic
.60 thick to use for the separator plate and the funnel segment.
Suggestions
1. Glue all joints before screwing together.
2. Use 5-3/4 inch centres on the crosspieces (i.e., the centre of one hole
to the centre of the next is 5-3/4 inches). You will have a much narrower
section at the opposite end to the pump well, but there is more
growing medium at that end.
3. Apply three coats of fibreglass resin to the interior.
4. After making and fibreglassing the tank, fill it with water to
check for leaks.
5. The volume capacity of the growing bed is 2-1/2 cubic feet.
6. Be sure the unit is level.
7. If you see roots in the irrigation tubes or drain holes in the
funnel segment, either remove them or cut them out.
8. We have found that fibreglass cloth panelling, except for comers and
joints, is unnecessary for quality. A lot of time is required to use the
cloth and does not provide significant benefits.
Observations
The NKl pump mentioned in the materials list features a highly
corrosion resistant motor housing made of metal and glass-filled
polymer which aids in heat dissipation. The pump is designed to
be used in mild acids, alkalies and hard water. The NKl pumps
171 Imperial or 205 U.S. gallons per hour with a one foot head.
These pumps must be submerged to operate.
The fact is that the size of pump you use and where you place
your system will have a bearing on irrigation and moisture retention
in the growing bed. For these reasons, you will have to keep a
close eye on the operation of your system until you can establish
precise requirements. If your unit is outdoors in the sun, it will
have a much higher evaporation rate on the surface of the growing
bed than either indoors or in the shade. In this situation, you may
find it necessary to keep your pump on all the time. On the other
hand, if you find that the flow of nutrient is too fast (i.e., it floods
the unit too much), you can pinch off the header hose a bit with a
clamp.
If the unit is made to plan, there is sufficient drainage at all
times that the pump could be left on during the period your
lights are on or, in the case of the outdoors, daylight hours. This
would remove the need for a timer for the pump. Simply turn
on the pump and lights (indoors) when you get up in the
morning and shut them off before you go to bed. If your lifestyle
does not permit you to be relatively consistent in this routine, or
if you are away frequently for a day or two at a time, then a
grounded timer such as the Intermatic EB41 can be purchased
along with a 3-way plug, which would accommodate both the
pump and lights.
Try using a 2 inch deep bed of coarse vermiculite sandwiched
between 2 layers each 1-1/2 to 2 inches of stones or gravel for
your growing bed. This will maintain higher water retention
nearer the roots and make the total cost of the growing medium
less expensive.
IRRIGATION
Because of its efficiency and ease of operation, I prefer a constant flow
system, but if the one you build uses the drip from above or flood and
drain method, then you must pay careful attention to four requirements:
1. Suitable daily pumping periods
2. Pumping intervals
3. Duration of irrigation
4. Nutrient solution depth
If you are pumping once a day, you should do it during the warmest
part of the day, usually afternoon, the period of greatest plant transpiration.
This will help overcome the problem of wilting. If you are
pumping twice a day, then maintain this first period and add an early
morning feeding. For three times a day, add an early evening period.
With an automatic system, it is simple to use a grounded timer (safer
than an ungrounded one) to regulate these feedings. If your system is
manual, and no one is available after mid-day, then it is better to feed in
the morning than at night.
Required pumping intervals depend on a number of factors, such
as what you are growing; plant size; water retention, or lack of it, in the
growing or drainage medium; and the climate, including temperature
and humidity. Tomatoes will require a far greater amount of water than
lettuce, for example, and porous stones, more water than vermiculite or
perlite. Hot, dry conditions cause more rapid evaporation than a cool
and humid atmosphere. Your plants will use greater amounts of water
than nutrient, assuming you are using a correct solution, because the
nutrient does not evaporate with the water. Therefore, the water
requirements of your plants and your aggregate are the prime considerations
in calculating pumping intervals. One to six times per day would
not be unreasonable.
The most common approach to the duration of irrigation is onehalf
hour for a flood system. You should try to drain the system as
quickly as possible after this time to prevent possible shock to the roots.
If the rate is too slow, the roots will be immersed for too long and there
will be a corresponding lack of aeration. If you have a flood system outdoors
in hot weather with plenty of tomatoes or similar plants, the
plants will require a lot of water, and six feedings of one hour duration
would not be unreasonable.
The depth of the nutrient solution depends to a certain extent on
the kinds of plants you are growing and their sizes. Both the drip from
above and the flood and drain methods give rise to algae growth if the
surface is constantly moistened, but bringing the solution level almost
to the top is unavoidable when seeds and seedlings are present. In fact,
you must be careful to raise the level high enough to moisten the seeds',
but not so high that they are covered completely, only to be washed
deeply into the aggregate during drainage. If algae starts to grow on the
surface of your growing bed, you can eliminate it by providing more
aeration to the top one inch of the bed, by making the surface less
moist, or by removing the light source (if possible) for a few days. I do
not recommend the use of algaecides such as the ones used in fish
aquariums and ponds. Permanganese and other similar substances are
poisonous and can be transferred into your food chain.
Manufactured Systems
To give some idea of the differences between homemade and commercially
available systems, the following drawings show the City Green
constant flow, manufactured hydroponic unit. The use of such a system,
particularly as a novice, will assist you in learning about hydroponics
and in getting early results. Although a commercially-made system,
such as the City Green unit, may not be available in your area, it would
take only a small amount of ingenuity for you to copy the design for personal
use but not for commercial sales.
Figures 6, 7 and 8 show the "City Green" home system. It incorporates
a 3 inch deep growing tray set into the nutrient reservoir tank,
both made of strong, lightweight, vacuum-formed plastic.
Each tank should be approximately 24 inches by 16 inches and 9
inches deep. With the 3 inch growing tray, you are left with a 6 inch
deep water reservoir.
Do not make the tanks longer than 16 inches or the air pump will
be incapable of pushing the water to the end of the irrigation hoses. You
can, however, by using another windshield wiper fitting operate a
maximum of two tanks from one aeration pump.
Should you use two tanks and one pump, do not allow the water
levels in the two tanks to vary more than an inch or two or the tank
with the greater amount of water will fail to pump.
Instead of a 3 inch deep growing tray, you could follow a similar
method as the large system in Figure 5. That is, a 1/2 inch plywood strip
around the inside perimeter of the tank that allows a 1/8 inch sheet of
plastic or arborite to be used as a separate plate. Be sure to use about
three crosspieces for support of the growing medium.
perforated irrigation tubes are attached. The air travelling through the
air hose and entering the water hose acts with a venturi effect to lift the
nutrient solution from the bottom of the tank up into the growing bed.
The growing tray has several 1/8 inch holes drilled in it to allow
drainage.
A 1 inch thick layer of coarse vermiculite is placed between two 1
inch layers of growing medium (expanded oil shale). The perforated
plastic tubes are buried to about the bottom of the top layer of growing
medium. This holds them in place. If the tubes were on the surface, it
would be too moist and an algae build-up would result.
An air hose is attached to an aquarium pump that is set on the
floor, and it is inserted into the funnel segment down into the tank. The
hose is then passed through a small tunnel in the reservoir which
anchors it to the bottom (otherwise it would float and be ineffective),
and is passed up through a hole drilled in the growing tray where the
A. Irrigation hoses 3/8 inches outside diameter, 3 inches apart; use an
electric drill and drill through only one wall of the tube, not both walls.
Be sure the holes are not burred on the inside or the water will not flow
smoothly.
B. Water hose 14 inches long, 5/8 inches outside diameter.
C. Air hose 8 feet long, 1/8 inch diameter to fit onto the aquarium
pump, inserted approximately 6 inches into the water hose.
D. Windshield wiper t-fitting. Cut a 1 inch piece of the irrigation
hose to insert into the water hose snugly. This will then fit onto the
t-fitting at D.
E. A 1 -1/2 inch pin forced through the two hoses and bent back to
hold them in place.
Likely the simplest of all hydroponic systems developed in recent years
is the N.F.T or Nutrient Film Technique. We have our British friends to
thank for the idea of foregoing the use of a growing medium.
By taking any length of 5 or 6 inch PVC tubing and plugging the
ends, the same length of plastic film or sheet is set into the tube into which
seedlings are placed. The film is then folded up above the root system and
stapled. (See Figure 9) This prevents light from obstructing the growth,
development and function of the root system. Remember, the root
system must not be exposed to continuous direct light.
Build a rack to support as many tubes as you have room for. For
your ideas look at how a boat-trailer is designed to hold a roundbottomed
boat.
If plants become too weak or spindly to support themselves, i.e.,
tomatoes, peppers, etc., the tops of the plants can be lightly tied with
string and fastened above to a beam, the unit above it, or the ceiling.
This will provide the support that is normally available from the soil.
Seedlings, started in a combination of half fine vermiculite and
half peat moss, show an excellent rate of growth. When the seedlings
have sufficiently developed, they can be placed, growing medium and
all, right into the trough inside the plastic film.
The N.F.T. system has been used throughout the world in commercial
operations. The only difference separating the domestic from
the commercial method is in the watering application. Where the commercial
systems use computers to feed and water the plants, you will use
a gravity-feed system, a small pump, or feed and water by hand.
If you water by hand, put about one inch of nutrient solution in
the tray for one-half hour and then drain. You can keep reusing the
solution for a week. Watch for wilting plants and govern the number of
feedings per day accordingly. The plants will likely require three or four
feedings a day. Be sure the tray is level.
If you build several trays and stack them, you would use a nutrient
reservoir with a small submersible pump that sends water to the topmost
unit. By inclining each tray about 4 degrees, the solution can gravityfeed
back to the nutrient tank. A timer could pump the solution three or
four times a day for one-hour duration each, freeing you to go on holidays
for a couple of weeks. The plastic tubing cemented in the bottom of
each tray (Figure 10) allows the free-flow of nutrient solution.
While you are deciding whether to build or buy a home hydroponic
unit, it would be a good idea to do a little studying about nutrients. No
matter what kind of system you choose, nutrients will be an integral part
of your success, because your plants must be constantly supplied with
food.
Using the formulae given in this chapter, you will be able to mix
your own nutrients in either large or small amounts. As in Chapter 2,
however, I recommend that the novice begin with a commercially
available, pre-mixed nutrient at least until a feel for hydroponics has
been developed.
Nature does a lot of the work in soil gardening, although often not
perfectly, or farmers would not have to use fertilizers. Almost all soil has
some nutrients in it, but when you are growing hydroponically, you are
taking over from nature, and in many instances it is possible for you to
improve the quality of nutrients supplied.
BUILDING YOUR OWN SYSTEM
The following illustrations are of some fairly simple hydroponic
systems. Something to keep in mind when building your own system:
always obtain all the parts and materials before starting. Otherwise you
might find that you have drilled the drainage hole a certain diameter
and that you can't find the right size plug to fit it. For such things as
pumps, timers and tubing, as well as other materials connected with
hydroponics, consult the Resource List at the back of this book.
Figure 2 is probably the simplest hydroponic system you can make.
Using 3/4 inch plywood, make a box 7 inches deep, 16 inches wide and
24 inches long (all outside dimensions). Fasten the box with wood
screws, allowing for the fact that the contents will be heavy. Drill two
1/2 inch holes on one end wall 1/2 inch from the inside bottom.
Line the inside of the box with polyethelene or fibreglass and fit
two removable plugs. On the opposite end from the drainage plugs, a
1 inch strip of plywood can be nailed to the bottom. This will sit the
tank on an angle and ensure adequate drainage.
This same system can be made using a plastic dishpan or any other
waterproof container. It is essential, however, that any material you use
for a hydroponic tank is inert, so that no chemical reaction is passed on
into your food chain.
For this system, use a 1 inch deep drainage bed of large pieces of
broken pottery or rocks that are approximately 3/4 of an inch in size.
The size is important to ensure proper drainage and so that the drain
holes don't get plugged with the smaller growing medium.
Figure 3 is a manually operated system and is only slightly more
automated than that shown in Figure 2.
A pail with a hose attached and sealed at the joints is connected
to the growing bed. Raise the pail above the tank to allow a gravity feed
of the nutrient solution into the bed. After a half-hour, set the pail on
the floor so gravity will drain the solution back into it. The growing bed
must be on a table or shelf to allow you to move the pail the proper distance
above and below the tank. Be sure that the size of the pail is adequate
to flood the system.
Figure 4 is one answer for the many people who ask what to do
with an old aquarium. The two main ingredients to make this kind of
system function well are a good strong net and a very light growing
medium. Burlap and perlite would be a good combination.
The illustration is self-explanatory, but a few suggestions are
in order. When starting seeds or seedlings, the water should barely
touch the seed bed. As the roots develop and penetrate the screen
into the water, gradually reduce the water level. Roots like air and
dislike light, so use your old aquarium pump to aerate the water and
cover the outside of the tank with dark material to keep out the light.
Make the cover removable, so you can keep a close eye on everything.
The complete plans in Figure 5 are meant for the serious
enthusiast who wants to build a system from the ground up. While
the plans are somewhat involved, the unit is not that difficult to
make and will last for many years. If the nutrient solution is removed,
the system can be carried outdoors in the spring and back inside in
the autumn.
Materials
1 sheet 3/4 inch plywood
80 oz. fibreglass resin
2-1/2 yards of fibreglass cloth "panelling"
5 yards of fibreglass cloth "joining"
1 NKl "Little Giant" (No Korode) submersible pump
1 piece of arborite, 16-1/4 by 46 inches
1 piece of arborite, 14-1/4 by 15 inches (funnel segment)
10 feet of 1/2 inch plastic tubing (irrigation hose)
6 feet of 1/2 inch plastic tubing (siphon hose for system flushing)
1 box of 2 inch wood screws
1 jar of bonding glue
Substitutions
1. It is easier to use 1 by 3 for the crosspieces than plywood.
Simply rip a piece of 1 by 3 for the 1/2 inch strip as well as the
retention strips.
2. Look in the Yellow Pages under "Plastics—Vacuum Forming."
The chances are that you will be able to buy a piece of plastic
.60 thick to use for the separator plate and the funnel segment.
Suggestions
1. Glue all joints before screwing together.
2. Use 5-3/4 inch centres on the crosspieces (i.e., the centre of one hole
to the centre of the next is 5-3/4 inches). You will have a much narrower
section at the opposite end to the pump well, but there is more
growing medium at that end.
3. Apply three coats of fibreglass resin to the interior.
4. After making and fibreglassing the tank, fill it with water to
check for leaks.
5. The volume capacity of the growing bed is 2-1/2 cubic feet.
6. Be sure the unit is level.
7. If you see roots in the irrigation tubes or drain holes in the
funnel segment, either remove them or cut them out.
8. We have found that fibreglass cloth panelling, except for comers and
joints, is unnecessary for quality. A lot of time is required to use the
cloth and does not provide significant benefits.
Observations
The NKl pump mentioned in the materials list features a highly
corrosion resistant motor housing made of metal and glass-filled
polymer which aids in heat dissipation. The pump is designed to
be used in mild acids, alkalies and hard water. The NKl pumps
171 Imperial or 205 U.S. gallons per hour with a one foot head.
These pumps must be submerged to operate.
The fact is that the size of pump you use and where you place
your system will have a bearing on irrigation and moisture retention
in the growing bed. For these reasons, you will have to keep a
close eye on the operation of your system until you can establish
precise requirements. If your unit is outdoors in the sun, it will
have a much higher evaporation rate on the surface of the growing
bed than either indoors or in the shade. In this situation, you may
find it necessary to keep your pump on all the time. On the other
hand, if you find that the flow of nutrient is too fast (i.e., it floods
the unit too much), you can pinch off the header hose a bit with a
clamp.
If the unit is made to plan, there is sufficient drainage at all
times that the pump could be left on during the period your
lights are on or, in the case of the outdoors, daylight hours. This
would remove the need for a timer for the pump. Simply turn
on the pump and lights (indoors) when you get up in the
morning and shut them off before you go to bed. If your lifestyle
does not permit you to be relatively consistent in this routine, or
if you are away frequently for a day or two at a time, then a
grounded timer such as the Intermatic EB41 can be purchased
along with a 3-way plug, which would accommodate both the
pump and lights.
Try using a 2 inch deep bed of coarse vermiculite sandwiched
between 2 layers each 1-1/2 to 2 inches of stones or gravel for
your growing bed. This will maintain higher water retention
nearer the roots and make the total cost of the growing medium
less expensive.
IRRIGATION
Because of its efficiency and ease of operation, I prefer a constant flow
system, but if the one you build uses the drip from above or flood and
drain method, then you must pay careful attention to four requirements:
1. Suitable daily pumping periods
2. Pumping intervals
3. Duration of irrigation
4. Nutrient solution depth
If you are pumping once a day, you should do it during the warmest
part of the day, usually afternoon, the period of greatest plant transpiration.
This will help overcome the problem of wilting. If you are
pumping twice a day, then maintain this first period and add an early
morning feeding. For three times a day, add an early evening period.
With an automatic system, it is simple to use a grounded timer (safer
than an ungrounded one) to regulate these feedings. If your system is
manual, and no one is available after mid-day, then it is better to feed in
the morning than at night.
Required pumping intervals depend on a number of factors, such
as what you are growing; plant size; water retention, or lack of it, in the
growing or drainage medium; and the climate, including temperature
and humidity. Tomatoes will require a far greater amount of water than
lettuce, for example, and porous stones, more water than vermiculite or
perlite. Hot, dry conditions cause more rapid evaporation than a cool
and humid atmosphere. Your plants will use greater amounts of water
than nutrient, assuming you are using a correct solution, because the
nutrient does not evaporate with the water. Therefore, the water
requirements of your plants and your aggregate are the prime considerations
in calculating pumping intervals. One to six times per day would
not be unreasonable.
The most common approach to the duration of irrigation is onehalf
hour for a flood system. You should try to drain the system as
quickly as possible after this time to prevent possible shock to the roots.
If the rate is too slow, the roots will be immersed for too long and there
will be a corresponding lack of aeration. If you have a flood system outdoors
in hot weather with plenty of tomatoes or similar plants, the
plants will require a lot of water, and six feedings of one hour duration
would not be unreasonable.
The depth of the nutrient solution depends to a certain extent on
the kinds of plants you are growing and their sizes. Both the drip from
above and the flood and drain methods give rise to algae growth if the
surface is constantly moistened, but bringing the solution level almost
to the top is unavoidable when seeds and seedlings are present. In fact,
you must be careful to raise the level high enough to moisten the seeds',
but not so high that they are covered completely, only to be washed
deeply into the aggregate during drainage. If algae starts to grow on the
surface of your growing bed, you can eliminate it by providing more
aeration to the top one inch of the bed, by making the surface less
moist, or by removing the light source (if possible) for a few days. I do
not recommend the use of algaecides such as the ones used in fish
aquariums and ponds. Permanganese and other similar substances are
poisonous and can be transferred into your food chain.
Manufactured Systems
To give some idea of the differences between homemade and commercially
available systems, the following drawings show the City Green
constant flow, manufactured hydroponic unit. The use of such a system,
particularly as a novice, will assist you in learning about hydroponics
and in getting early results. Although a commercially-made system,
such as the City Green unit, may not be available in your area, it would
take only a small amount of ingenuity for you to copy the design for personal
use but not for commercial sales.
Figures 6, 7 and 8 show the "City Green" home system. It incorporates
a 3 inch deep growing tray set into the nutrient reservoir tank,
both made of strong, lightweight, vacuum-formed plastic.
Each tank should be approximately 24 inches by 16 inches and 9
inches deep. With the 3 inch growing tray, you are left with a 6 inch
deep water reservoir.
Do not make the tanks longer than 16 inches or the air pump will
be incapable of pushing the water to the end of the irrigation hoses. You
can, however, by using another windshield wiper fitting operate a
maximum of two tanks from one aeration pump.
Should you use two tanks and one pump, do not allow the water
levels in the two tanks to vary more than an inch or two or the tank
with the greater amount of water will fail to pump.
Instead of a 3 inch deep growing tray, you could follow a similar
method as the large system in Figure 5. That is, a 1/2 inch plywood strip
around the inside perimeter of the tank that allows a 1/8 inch sheet of
plastic or arborite to be used as a separate plate. Be sure to use about
three crosspieces for support of the growing medium.
perforated irrigation tubes are attached. The air travelling through the
air hose and entering the water hose acts with a venturi effect to lift the
nutrient solution from the bottom of the tank up into the growing bed.
The growing tray has several 1/8 inch holes drilled in it to allow
drainage.
A 1 inch thick layer of coarse vermiculite is placed between two 1
inch layers of growing medium (expanded oil shale). The perforated
plastic tubes are buried to about the bottom of the top layer of growing
medium. This holds them in place. If the tubes were on the surface, it
would be too moist and an algae build-up would result.
An air hose is attached to an aquarium pump that is set on the
floor, and it is inserted into the funnel segment down into the tank. The
hose is then passed through a small tunnel in the reservoir which
anchors it to the bottom (otherwise it would float and be ineffective),
and is passed up through a hole drilled in the growing tray where the
A. Irrigation hoses 3/8 inches outside diameter, 3 inches apart; use an
electric drill and drill through only one wall of the tube, not both walls.
Be sure the holes are not burred on the inside or the water will not flow
smoothly.
B. Water hose 14 inches long, 5/8 inches outside diameter.
C. Air hose 8 feet long, 1/8 inch diameter to fit onto the aquarium
pump, inserted approximately 6 inches into the water hose.
D. Windshield wiper t-fitting. Cut a 1 inch piece of the irrigation
hose to insert into the water hose snugly. This will then fit onto the
t-fitting at D.
E. A 1 -1/2 inch pin forced through the two hoses and bent back to
hold them in place.
Likely the simplest of all hydroponic systems developed in recent years
is the N.F.T or Nutrient Film Technique. We have our British friends to
thank for the idea of foregoing the use of a growing medium.
By taking any length of 5 or 6 inch PVC tubing and plugging the
ends, the same length of plastic film or sheet is set into the tube into which
seedlings are placed. The film is then folded up above the root system and
stapled. (See Figure 9) This prevents light from obstructing the growth,
development and function of the root system. Remember, the root
system must not be exposed to continuous direct light.
Build a rack to support as many tubes as you have room for. For
your ideas look at how a boat-trailer is designed to hold a roundbottomed
boat.
If plants become too weak or spindly to support themselves, i.e.,
tomatoes, peppers, etc., the tops of the plants can be lightly tied with
string and fastened above to a beam, the unit above it, or the ceiling.
This will provide the support that is normally available from the soil.
Seedlings, started in a combination of half fine vermiculite and
half peat moss, show an excellent rate of growth. When the seedlings
have sufficiently developed, they can be placed, growing medium and
all, right into the trough inside the plastic film.
The N.F.T. system has been used throughout the world in commercial
operations. The only difference separating the domestic from
the commercial method is in the watering application. Where the commercial
systems use computers to feed and water the plants, you will use
a gravity-feed system, a small pump, or feed and water by hand.
If you water by hand, put about one inch of nutrient solution in
the tray for one-half hour and then drain. You can keep reusing the
solution for a week. Watch for wilting plants and govern the number of
feedings per day accordingly. The plants will likely require three or four
feedings a day. Be sure the tray is level.
If you build several trays and stack them, you would use a nutrient
reservoir with a small submersible pump that sends water to the topmost
unit. By inclining each tray about 4 degrees, the solution can gravityfeed
back to the nutrient tank. A timer could pump the solution three or
four times a day for one-hour duration each, freeing you to go on holidays
for a couple of weeks. The plastic tubing cemented in the bottom of
each tray (Figure 10) allows the free-flow of nutrient solution.
While you are deciding whether to build or buy a home hydroponic
unit, it would be a good idea to do a little studying about nutrients. No
matter what kind of system you choose, nutrients will be an integral part
of your success, because your plants must be constantly supplied with
food.
Using the formulae given in this chapter, you will be able to mix
your own nutrients in either large or small amounts. As in Chapter 2,
however, I recommend that the novice begin with a commercially
available, pre-mixed nutrient at least until a feel for hydroponics has
been developed.
Nature does a lot of the work in soil gardening, although often not
perfectly, or farmers would not have to use fertilizers. Almost all soil has
some nutrients in it, but when you are growing hydroponically, you are
taking over from nature, and in many instances it is possible for you to
improve the quality of nutrients supplied.
The following illustrations are of some fairly simple hydroponic
systems. Something to keep in mind when building your own system:
always obtain all the parts and materials before starting. Otherwise you
might find that you have drilled the drainage hole a certain diameter
and that you can't find the right size plug to fit it. For such things as
pumps, timers and tubing, as well as other materials connected with
hydroponics, consult the Resource List at the back of this book.
Figure 2 is probably the simplest hydroponic system you can make.
Using 3/4 inch plywood, make a box 7 inches deep, 16 inches wide and
24 inches long (all outside dimensions). Fasten the box with wood
screws, allowing for the fact that the contents will be heavy. Drill two
1/2 inch holes on one end wall 1/2 inch from the inside bottom.
Line the inside of the box with polyethelene or fibreglass and fit
two removable plugs. On the opposite end from the drainage plugs, a
1 inch strip of plywood can be nailed to the bottom. This will sit the
tank on an angle and ensure adequate drainage.
This same system can be made using a plastic dishpan or any other
waterproof container. It is essential, however, that any material you use
for a hydroponic tank is inert, so that no chemical reaction is passed on
into your food chain.
For this system, use a 1 inch deep drainage bed of large pieces of
broken pottery or rocks that are approximately 3/4 of an inch in size.
The size is important to ensure proper drainage and so that the drain
holes don't get plugged with the smaller growing medium.
Figure 3 is a manually operated system and is only slightly more
automated than that shown in Figure 2.
A pail with a hose attached and sealed at the joints is connected
to the growing bed. Raise the pail above the tank to allow a gravity feed
of the nutrient solution into the bed. After a half-hour, set the pail on
the floor so gravity will drain the solution back into it. The growing bed
must be on a table or shelf to allow you to move the pail the proper distance
above and below the tank. Be sure that the size of the pail is adequate
to flood the system.
Figure 4 is one answer for the many people who ask what to do
with an old aquarium. The two main ingredients to make this kind of
system function well are a good strong net and a very light growing
medium. Burlap and perlite would be a good combination.
The illustration is self-explanatory, but a few suggestions are
in order. When starting seeds or seedlings, the water should barely
touch the seed bed. As the roots develop and penetrate the screen
into the water, gradually reduce the water level. Roots like air and
dislike light, so use your old aquarium pump to aerate the water and
cover the outside of the tank with dark material to keep out the light.
Make the cover removable, so you can keep a close eye on everything.
The complete plans in Figure 5 are meant for the serious
enthusiast who wants to build a system from the ground up. While
the plans are somewhat involved, the unit is not that difficult to
make and will last for many years. If the nutrient solution is removed,
the system can be carried outdoors in the spring and back inside in
the autumn.
Materials
1 sheet 3/4 inch plywood
80 oz. fibreglass resin
2-1/2 yards of fibreglass cloth "panelling"
5 yards of fibreglass cloth "joining"
1 NKl "Little Giant" (No Korode) submersible pump
1 piece of arborite, 16-1/4 by 46 inches
1 piece of arborite, 14-1/4 by 15 inches (funnel segment)
10 feet of 1/2 inch plastic tubing (irrigation hose)
6 feet of 1/2 inch plastic tubing (siphon hose for system flushing)
1 box of 2 inch wood screws
1 jar of bonding glue
Substitutions
1. It is easier to use 1 by 3 for the crosspieces than plywood.
Simply rip a piece of 1 by 3 for the 1/2 inch strip as well as the
retention strips.
2. Look in the Yellow Pages under "Plastics—Vacuum Forming."
The chances are that you will be able to buy a piece of plastic
.60 thick to use for the separator plate and the funnel segment.
Suggestions
1. Glue all joints before screwing together.
2. Use 5-3/4 inch centres on the crosspieces (i.e., the centre of one hole
to the centre of the next is 5-3/4 inches). You will have a much narrower
section at the opposite end to the pump well, but there is more
growing medium at that end.
3. Apply three coats of fibreglass resin to the interior.
4. After making and fibreglassing the tank, fill it with water to
check for leaks.
5. The volume capacity of the growing bed is 2-1/2 cubic feet.
6. Be sure the unit is level.
7. If you see roots in the irrigation tubes or drain holes in the
funnel segment, either remove them or cut them out.
8. We have found that fibreglass cloth panelling, except for comers and
joints, is unnecessary for quality. A lot of time is required to use the
cloth and does not provide significant benefits.
Observations
The NKl pump mentioned in the materials list features a highly
corrosion resistant motor housing made of metal and glass-filled
polymer which aids in heat dissipation. The pump is designed to
be used in mild acids, alkalies and hard water. The NKl pumps
171 Imperial or 205 U.S. gallons per hour with a one foot head.
These pumps must be submerged to operate.
The fact is that the size of pump you use and where you place
your system will have a bearing on irrigation and moisture retention
in the growing bed. For these reasons, you will have to keep a
close eye on the operation of your system until you can establish
precise requirements. If your unit is outdoors in the sun, it will
have a much higher evaporation rate on the surface of the growing
bed than either indoors or in the shade. In this situation, you may
find it necessary to keep your pump on all the time. On the other
hand, if you find that the flow of nutrient is too fast (i.e., it floods
the unit too much), you can pinch off the header hose a bit with a
clamp.
If the unit is made to plan, there is sufficient drainage at all
times that the pump could be left on during the period your
lights are on or, in the case of the outdoors, daylight hours. This
would remove the need for a timer for the pump. Simply turn
on the pump and lights (indoors) when you get up in the
morning and shut them off before you go to bed. If your lifestyle
does not permit you to be relatively consistent in this routine, or
if you are away frequently for a day or two at a time, then a
grounded timer such as the Intermatic EB41 can be purchased
along with a 3-way plug, which would accommodate both the
pump and lights.
Try using a 2 inch deep bed of coarse vermiculite sandwiched
between 2 layers each 1-1/2 to 2 inches of stones or gravel for
your growing bed. This will maintain higher water retention
nearer the roots and make the total cost of the growing medium
less expensive.
IRRIGATION
Because of its efficiency and ease of operation, I prefer a constant flow
system, but if the one you build uses the drip from above or flood and
drain method, then you must pay careful attention to four requirements:
1. Suitable daily pumping periods
2. Pumping intervals
3. Duration of irrigation
4. Nutrient solution depth
If you are pumping once a day, you should do it during the warmest
part of the day, usually afternoon, the period of greatest plant transpiration.
This will help overcome the problem of wilting. If you are
pumping twice a day, then maintain this first period and add an early
morning feeding. For three times a day, add an early evening period.
With an automatic system, it is simple to use a grounded timer (safer
than an ungrounded one) to regulate these feedings. If your system is
manual, and no one is available after mid-day, then it is better to feed in
the morning than at night.
Required pumping intervals depend on a number of factors, such
as what you are growing; plant size; water retention, or lack of it, in the
growing or drainage medium; and the climate, including temperature
and humidity. Tomatoes will require a far greater amount of water than
lettuce, for example, and porous stones, more water than vermiculite or
perlite. Hot, dry conditions cause more rapid evaporation than a cool
and humid atmosphere. Your plants will use greater amounts of water
than nutrient, assuming you are using a correct solution, because the
nutrient does not evaporate with the water. Therefore, the water
requirements of your plants and your aggregate are the prime considerations
in calculating pumping intervals. One to six times per day would
not be unreasonable.
The most common approach to the duration of irrigation is onehalf
hour for a flood system. You should try to drain the system as
quickly as possible after this time to prevent possible shock to the roots.
If the rate is too slow, the roots will be immersed for too long and there
will be a corresponding lack of aeration. If you have a flood system outdoors
in hot weather with plenty of tomatoes or similar plants, the
plants will require a lot of water, and six feedings of one hour duration
would not be unreasonable.
The depth of the nutrient solution depends to a certain extent on
the kinds of plants you are growing and their sizes. Both the drip from
above and the flood and drain methods give rise to algae growth if the
surface is constantly moistened, but bringing the solution level almost
to the top is unavoidable when seeds and seedlings are present. In fact,
you must be careful to raise the level high enough to moisten the seeds',
but not so high that they are covered completely, only to be washed
deeply into the aggregate during drainage. If algae starts to grow on the
surface of your growing bed, you can eliminate it by providing more
aeration to the top one inch of the bed, by making the surface less
moist, or by removing the light source (if possible) for a few days. I do
not recommend the use of algaecides such as the ones used in fish
aquariums and ponds. Permanganese and other similar substances are
poisonous and can be transferred into your food chain.
Manufactured Systems
To give some idea of the differences between homemade and commercially
available systems, the following drawings show the City Green
constant flow, manufactured hydroponic unit. The use of such a system,
particularly as a novice, will assist you in learning about hydroponics
and in getting early results. Although a commercially-made system,
such as the City Green unit, may not be available in your area, it would
take only a small amount of ingenuity for you to copy the design for personal
use but not for commercial sales.
Figures 6, 7 and 8 show the "City Green" home system. It incorporates
a 3 inch deep growing tray set into the nutrient reservoir tank,
both made of strong, lightweight, vacuum-formed plastic.
Each tank should be approximately 24 inches by 16 inches and 9
inches deep. With the 3 inch growing tray, you are left with a 6 inch
deep water reservoir.
Do not make the tanks longer than 16 inches or the air pump will
be incapable of pushing the water to the end of the irrigation hoses. You
can, however, by using another windshield wiper fitting operate a
maximum of two tanks from one aeration pump.
Should you use two tanks and one pump, do not allow the water
levels in the two tanks to vary more than an inch or two or the tank
with the greater amount of water will fail to pump.
Instead of a 3 inch deep growing tray, you could follow a similar
method as the large system in Figure 5. That is, a 1/2 inch plywood strip
around the inside perimeter of the tank that allows a 1/8 inch sheet of
plastic or arborite to be used as a separate plate. Be sure to use about
three crosspieces for support of the growing medium.
perforated irrigation tubes are attached. The air travelling through the
air hose and entering the water hose acts with a venturi effect to lift the
nutrient solution from the bottom of the tank up into the growing bed.
The growing tray has several 1/8 inch holes drilled in it to allow
drainage.
A 1 inch thick layer of coarse vermiculite is placed between two 1
inch layers of growing medium (expanded oil shale). The perforated
plastic tubes are buried to about the bottom of the top layer of growing
medium. This holds them in place. If the tubes were on the surface, it
would be too moist and an algae build-up would result.
An air hose is attached to an aquarium pump that is set on the
floor, and it is inserted into the funnel segment down into the tank. The
hose is then passed through a small tunnel in the reservoir which
anchors it to the bottom (otherwise it would float and be ineffective),
and is passed up through a hole drilled in the growing tray where the
A. Irrigation hoses 3/8 inches outside diameter, 3 inches apart; use an
electric drill and drill through only one wall of the tube, not both walls.
Be sure the holes are not burred on the inside or the water will not flow
smoothly.
B. Water hose 14 inches long, 5/8 inches outside diameter.
C. Air hose 8 feet long, 1/8 inch diameter to fit onto the aquarium
pump, inserted approximately 6 inches into the water hose.
D. Windshield wiper t-fitting. Cut a 1 inch piece of the irrigation
hose to insert into the water hose snugly. This will then fit onto the
t-fitting at D.
E. A 1 -1/2 inch pin forced through the two hoses and bent back to
hold them in place.
Likely the simplest of all hydroponic systems developed in recent years
is the N.F.T or Nutrient Film Technique. We have our British friends to
thank for the idea of foregoing the use of a growing medium.
By taking any length of 5 or 6 inch PVC tubing and plugging the
ends, the same length of plastic film or sheet is set into the tube into which
seedlings are placed. The film is then folded up above the root system and
stapled. (See Figure 9) This prevents light from obstructing the growth,
development and function of the root system. Remember, the root
system must not be exposed to continuous direct light.
Build a rack to support as many tubes as you have room for. For
your ideas look at how a boat-trailer is designed to hold a roundbottomed
boat.
If plants become too weak or spindly to support themselves, i.e.,
tomatoes, peppers, etc., the tops of the plants can be lightly tied with
string and fastened above to a beam, the unit above it, or the ceiling.
This will provide the support that is normally available from the soil.
Seedlings, started in a combination of half fine vermiculite and
half peat moss, show an excellent rate of growth. When the seedlings
have sufficiently developed, they can be placed, growing medium and
all, right into the trough inside the plastic film.
The N.F.T. system has been used throughout the world in commercial
operations. The only difference separating the domestic from
the commercial method is in the watering application. Where the commercial
systems use computers to feed and water the plants, you will use
a gravity-feed system, a small pump, or feed and water by hand.
If you water by hand, put about one inch of nutrient solution in
the tray for one-half hour and then drain. You can keep reusing the
solution for a week. Watch for wilting plants and govern the number of
feedings per day accordingly. The plants will likely require three or four
feedings a day. Be sure the tray is level.
If you build several trays and stack them, you would use a nutrient
reservoir with a small submersible pump that sends water to the topmost
unit. By inclining each tray about 4 degrees, the solution can gravityfeed
back to the nutrient tank. A timer could pump the solution three or
four times a day for one-hour duration each, freeing you to go on holidays
for a couple of weeks. The plastic tubing cemented in the bottom of
each tray (Figure 10) allows the free-flow of nutrient solution.
While you are deciding whether to build or buy a home hydroponic
unit, it would be a good idea to do a little studying about nutrients. No
matter what kind of system you choose, nutrients will be an integral part
of your success, because your plants must be constantly supplied with
food.
Using the formulae given in this chapter, you will be able to mix
your own nutrients in either large or small amounts. As in Chapter 2,
however, I recommend that the novice begin with a commercially
available, pre-mixed nutrient at least until a feel for hydroponics has
been developed.
Nature does a lot of the work in soil gardening, although often not
perfectly, or farmers would not have to use fertilizers. Almost all soil has
some nutrients in it, but when you are growing hydroponically, you are
taking over from nature, and in many instances it is possible for you to
improve the quality of nutrients supplied.
BUILDING YOUR OWN SYSTEM
The following illustrations are of some fairly simple hydroponic
systems. Something to keep in mind when building your own system:
always obtain all the parts and materials before starting. Otherwise you
might find that you have drilled the drainage hole a certain diameter
and that you can't find the right size plug to fit it. For such things as
pumps, timers and tubing, as well as other materials connected with
hydroponics, consult the Resource List at the back of this book.
Figure 2 is probably the simplest hydroponic system you can make.
Using 3/4 inch plywood, make a box 7 inches deep, 16 inches wide and
24 inches long (all outside dimensions). Fasten the box with wood
screws, allowing for the fact that the contents will be heavy. Drill two
1/2 inch holes on one end wall 1/2 inch from the inside bottom.
Line the inside of the box with polyethelene or fibreglass and fit
two removable plugs. On the opposite end from the drainage plugs, a
1 inch strip of plywood can be nailed to the bottom. This will sit the
tank on an angle and ensure adequate drainage.
This same system can be made using a plastic dishpan or any other
waterproof container. It is essential, however, that any material you use
for a hydroponic tank is inert, so that no chemical reaction is passed on
into your food chain.
For this system, use a 1 inch deep drainage bed of large pieces of
broken pottery or rocks that are approximately 3/4 of an inch in size.
The size is important to ensure proper drainage and so that the drain
holes don't get plugged with the smaller growing medium.
Figure 3 is a manually operated system and is only slightly more
automated than that shown in Figure 2.
A pail with a hose attached and sealed at the joints is connected
to the growing bed. Raise the pail above the tank to allow a gravity feed
of the nutrient solution into the bed. After a half-hour, set the pail on
the floor so gravity will drain the solution back into it. The growing bed
must be on a table or shelf to allow you to move the pail the proper distance
above and below the tank. Be sure that the size of the pail is adequate
to flood the system.
Figure 4 is one answer for the many people who ask what to do
with an old aquarium. The two main ingredients to make this kind of
system function well are a good strong net and a very light growing
medium. Burlap and perlite would be a good combination.
The illustration is self-explanatory, but a few suggestions are
in order. When starting seeds or seedlings, the water should barely
touch the seed bed. As the roots develop and penetrate the screen
into the water, gradually reduce the water level. Roots like air and
dislike light, so use your old aquarium pump to aerate the water and
cover the outside of the tank with dark material to keep out the light.
Make the cover removable, so you can keep a close eye on everything.
The complete plans in Figure 5 are meant for the serious
enthusiast who wants to build a system from the ground up. While
the plans are somewhat involved, the unit is not that difficult to
make and will last for many years. If the nutrient solution is removed,
the system can be carried outdoors in the spring and back inside in
the autumn.
Materials
1 sheet 3/4 inch plywood
80 oz. fibreglass resin
2-1/2 yards of fibreglass cloth "panelling"
5 yards of fibreglass cloth "joining"
1 NKl "Little Giant" (No Korode) submersible pump
1 piece of arborite, 16-1/4 by 46 inches
1 piece of arborite, 14-1/4 by 15 inches (funnel segment)
10 feet of 1/2 inch plastic tubing (irrigation hose)
6 feet of 1/2 inch plastic tubing (siphon hose for system flushing)
1 box of 2 inch wood screws
1 jar of bonding glue
Substitutions
1. It is easier to use 1 by 3 for the crosspieces than plywood.
Simply rip a piece of 1 by 3 for the 1/2 inch strip as well as the
retention strips.
2. Look in the Yellow Pages under "Plastics—Vacuum Forming."
The chances are that you will be able to buy a piece of plastic
.60 thick to use for the separator plate and the funnel segment.
Suggestions
1. Glue all joints before screwing together.
2. Use 5-3/4 inch centres on the crosspieces (i.e., the centre of one hole
to the centre of the next is 5-3/4 inches). You will have a much narrower
section at the opposite end to the pump well, but there is more
growing medium at that end.
3. Apply three coats of fibreglass resin to the interior.
4. After making and fibreglassing the tank, fill it with water to
check for leaks.
5. The volume capacity of the growing bed is 2-1/2 cubic feet.
6. Be sure the unit is level.
7. If you see roots in the irrigation tubes or drain holes in the
funnel segment, either remove them or cut them out.
8. We have found that fibreglass cloth panelling, except for comers and
joints, is unnecessary for quality. A lot of time is required to use the
cloth and does not provide significant benefits.
Observations
The NKl pump mentioned in the materials list features a highly
corrosion resistant motor housing made of metal and glass-filled
polymer which aids in heat dissipation. The pump is designed to
be used in mild acids, alkalies and hard water. The NKl pumps
171 Imperial or 205 U.S. gallons per hour with a one foot head.
These pumps must be submerged to operate.
The fact is that the size of pump you use and where you place
your system will have a bearing on irrigation and moisture retention
in the growing bed. For these reasons, you will have to keep a
close eye on the operation of your system until you can establish
precise requirements. If your unit is outdoors in the sun, it will
have a much higher evaporation rate on the surface of the growing
bed than either indoors or in the shade. In this situation, you may
find it necessary to keep your pump on all the time. On the other
hand, if you find that the flow of nutrient is too fast (i.e., it floods
the unit too much), you can pinch off the header hose a bit with a
clamp.
If the unit is made to plan, there is sufficient drainage at all
times that the pump could be left on during the period your
lights are on or, in the case of the outdoors, daylight hours. This
would remove the need for a timer for the pump. Simply turn
on the pump and lights (indoors) when you get up in the
morning and shut them off before you go to bed. If your lifestyle
does not permit you to be relatively consistent in this routine, or
if you are away frequently for a day or two at a time, then a
grounded timer such as the Intermatic EB41 can be purchased
along with a 3-way plug, which would accommodate both the
pump and lights.
Try using a 2 inch deep bed of coarse vermiculite sandwiched
between 2 layers each 1-1/2 to 2 inches of stones or gravel for
your growing bed. This will maintain higher water retention
nearer the roots and make the total cost of the growing medium
less expensive.
IRRIGATION
Because of its efficiency and ease of operation, I prefer a constant flow
system, but if the one you build uses the drip from above or flood and
drain method, then you must pay careful attention to four requirements:
1. Suitable daily pumping periods
2. Pumping intervals
3. Duration of irrigation
4. Nutrient solution depth
If you are pumping once a day, you should do it during the warmest
part of the day, usually afternoon, the period of greatest plant transpiration.
This will help overcome the problem of wilting. If you are
pumping twice a day, then maintain this first period and add an early
morning feeding. For three times a day, add an early evening period.
With an automatic system, it is simple to use a grounded timer (safer
than an ungrounded one) to regulate these feedings. If your system is
manual, and no one is available after mid-day, then it is better to feed in
the morning than at night.
Required pumping intervals depend on a number of factors, such
as what you are growing; plant size; water retention, or lack of it, in the
growing or drainage medium; and the climate, including temperature
and humidity. Tomatoes will require a far greater amount of water than
lettuce, for example, and porous stones, more water than vermiculite or
perlite. Hot, dry conditions cause more rapid evaporation than a cool
and humid atmosphere. Your plants will use greater amounts of water
than nutrient, assuming you are using a correct solution, because the
nutrient does not evaporate with the water. Therefore, the water
requirements of your plants and your aggregate are the prime considerations
in calculating pumping intervals. One to six times per day would
not be unreasonable.
The most common approach to the duration of irrigation is onehalf
hour for a flood system. You should try to drain the system as
quickly as possible after this time to prevent possible shock to the roots.
If the rate is too slow, the roots will be immersed for too long and there
will be a corresponding lack of aeration. If you have a flood system outdoors
in hot weather with plenty of tomatoes or similar plants, the
plants will require a lot of water, and six feedings of one hour duration
would not be unreasonable.
The depth of the nutrient solution depends to a certain extent on
the kinds of plants you are growing and their sizes. Both the drip from
above and the flood and drain methods give rise to algae growth if the
surface is constantly moistened, but bringing the solution level almost
to the top is unavoidable when seeds and seedlings are present. In fact,
you must be careful to raise the level high enough to moisten the seeds',
but not so high that they are covered completely, only to be washed
deeply into the aggregate during drainage. If algae starts to grow on the
surface of your growing bed, you can eliminate it by providing more
aeration to the top one inch of the bed, by making the surface less
moist, or by removing the light source (if possible) for a few days. I do
not recommend the use of algaecides such as the ones used in fish
aquariums and ponds. Permanganese and other similar substances are
poisonous and can be transferred into your food chain.
Manufactured Systems
To give some idea of the differences between homemade and commercially
available systems, the following drawings show the City Green
constant flow, manufactured hydroponic unit. The use of such a system,
particularly as a novice, will assist you in learning about hydroponics
and in getting early results. Although a commercially-made system,
such as the City Green unit, may not be available in your area, it would
take only a small amount of ingenuity for you to copy the design for personal
use but not for commercial sales.
Figures 6, 7 and 8 show the "City Green" home system. It incorporates
a 3 inch deep growing tray set into the nutrient reservoir tank,
both made of strong, lightweight, vacuum-formed plastic.
Each tank should be approximately 24 inches by 16 inches and 9
inches deep. With the 3 inch growing tray, you are left with a 6 inch
deep water reservoir.
Do not make the tanks longer than 16 inches or the air pump will
be incapable of pushing the water to the end of the irrigation hoses. You
can, however, by using another windshield wiper fitting operate a
maximum of two tanks from one aeration pump.
Should you use two tanks and one pump, do not allow the water
levels in the two tanks to vary more than an inch or two or the tank
with the greater amount of water will fail to pump.
Instead of a 3 inch deep growing tray, you could follow a similar
method as the large system in Figure 5. That is, a 1/2 inch plywood strip
around the inside perimeter of the tank that allows a 1/8 inch sheet of
plastic or arborite to be used as a separate plate. Be sure to use about
three crosspieces for support of the growing medium.
perforated irrigation tubes are attached. The air travelling through the
air hose and entering the water hose acts with a venturi effect to lift the
nutrient solution from the bottom of the tank up into the growing bed.
The growing tray has several 1/8 inch holes drilled in it to allow
drainage.
A 1 inch thick layer of coarse vermiculite is placed between two 1
inch layers of growing medium (expanded oil shale). The perforated
plastic tubes are buried to about the bottom of the top layer of growing
medium. This holds them in place. If the tubes were on the surface, it
would be too moist and an algae build-up would result.
An air hose is attached to an aquarium pump that is set on the
floor, and it is inserted into the funnel segment down into the tank. The
hose is then passed through a small tunnel in the reservoir which
anchors it to the bottom (otherwise it would float and be ineffective),
and is passed up through a hole drilled in the growing tray where the
A. Irrigation hoses 3/8 inches outside diameter, 3 inches apart; use an
electric drill and drill through only one wall of the tube, not both walls.
Be sure the holes are not burred on the inside or the water will not flow
smoothly.
B. Water hose 14 inches long, 5/8 inches outside diameter.
C. Air hose 8 feet long, 1/8 inch diameter to fit onto the aquarium
pump, inserted approximately 6 inches into the water hose.
D. Windshield wiper t-fitting. Cut a 1 inch piece of the irrigation
hose to insert into the water hose snugly. This will then fit onto the
t-fitting at D.
E. A 1 -1/2 inch pin forced through the two hoses and bent back to
hold them in place.
Likely the simplest of all hydroponic systems developed in recent years
is the N.F.T or Nutrient Film Technique. We have our British friends to
thank for the idea of foregoing the use of a growing medium.
By taking any length of 5 or 6 inch PVC tubing and plugging the
ends, the same length of plastic film or sheet is set into the tube into which
seedlings are placed. The film is then folded up above the root system and
stapled. (See Figure 9) This prevents light from obstructing the growth,
development and function of the root system. Remember, the root
system must not be exposed to continuous direct light.
Build a rack to support as many tubes as you have room for. For
your ideas look at how a boat-trailer is designed to hold a roundbottomed
boat.
If plants become too weak or spindly to support themselves, i.e.,
tomatoes, peppers, etc., the tops of the plants can be lightly tied with
string and fastened above to a beam, the unit above it, or the ceiling.
This will provide the support that is normally available from the soil.
Seedlings, started in a combination of half fine vermiculite and
half peat moss, show an excellent rate of growth. When the seedlings
have sufficiently developed, they can be placed, growing medium and
all, right into the trough inside the plastic film.
The N.F.T. system has been used throughout the world in commercial
operations. The only difference separating the domestic from
the commercial method is in the watering application. Where the commercial
systems use computers to feed and water the plants, you will use
a gravity-feed system, a small pump, or feed and water by hand.
If you water by hand, put about one inch of nutrient solution in
the tray for one-half hour and then drain. You can keep reusing the
solution for a week. Watch for wilting plants and govern the number of
feedings per day accordingly. The plants will likely require three or four
feedings a day. Be sure the tray is level.
If you build several trays and stack them, you would use a nutrient
reservoir with a small submersible pump that sends water to the topmost
unit. By inclining each tray about 4 degrees, the solution can gravityfeed
back to the nutrient tank. A timer could pump the solution three or
four times a day for one-hour duration each, freeing you to go on holidays
for a couple of weeks. The plastic tubing cemented in the bottom of
each tray (Figure 10) allows the free-flow of nutrient solution.
While you are deciding whether to build or buy a home hydroponic
unit, it would be a good idea to do a little studying about nutrients. No
matter what kind of system you choose, nutrients will be an integral part
of your success, because your plants must be constantly supplied with
food.
Using the formulae given in this chapter, you will be able to mix
your own nutrients in either large or small amounts. As in Chapter 2,
however, I recommend that the novice begin with a commercially
available, pre-mixed nutrient at least until a feel for hydroponics has
been developed.
Nature does a lot of the work in soil gardening, although often not
perfectly, or farmers would not have to use fertilizers. Almost all soil has
some nutrients in it, but when you are growing hydroponically, you are
taking over from nature, and in many instances it is possible for you to
improve the quality of nutrients supplied.