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100% odor erasing solution

pgtekin

New member
Abstract
GrowHouse/Room’s exhausting air is treated with strong acids compounds to react with odorous materials such as Piperidine, Pyridine, Dimethylamine, Pyrrole etc emanating from the growing area. A fine spray of an aqueous solution of the acids compound (a strong but green acid compound material) is applied over a sealed air tank. The acids compounds react with the odorous materials in the vapor zone of the tank, converting the odorous compounds to non-odorous compounds. This is a 100% odor erasing solution.

1. Science Theory Analysis
Cannabis’ Condensate Ingredient Analysis:
Why these weeds emit such skunk odor? First, we should take a look at the chemical materials contained in Marijuana. We focus on most smell materials from the Marijuana’s ingredient and find out that the materials are:
1) Acids: Hexanoic, Heptanoic, Octanoic, Benzoic, Slicylic, Hexadecanoic, Heptadecanoic and Octadecanoic;
2) Bases: Dimethylamine, Piperidine, Pyridine, 2-Methylpyridine, Pyrrole, 3 (and/or4) methylpyrdine and di-methylpyridine.
Among these chemical materials, Piperidine, Pyridine and Pyrrole are very odorous materials.
(Referred to Louis A. Jones and Robet S Foote, 1972)
All materials listed above, can quickly/easily dissolve with water, Alcohol. Meanwhile, because of bases characteristic, Piperidine, Pyridine and Pyrrole are easily reacted on some strong acids such as hydrochloric acid and sulfuric acid etc.
The reaction time is around 1~2 second (Average), and convert Pyridine, Pyrrole, and Piperidine into PiperidineAcids (kind of non odorous salt for Medicine usage usually).
Obviously, this chemical odor control solution is more efficient and economic than physical scrub methods (such as Activate Carbon Scrubber). Thus, Industrial odor control solutions are mostly based on Chemical Reaction Solutions because it is more efficient, less cost and feasible for a large and strong odor site (such as wastewater lagoon etc).
However, Industrial solution usually need a high hard-shell tower to contain air and misting fog, to scarify space to earn time that allows chemical reaction can be completed. For plain customer (family style), the hard-shell tower/tank is a very expensive investment and hard to transportation and installation as well. So if principle proves that water plus some acids can kill odor emanating from weeds completely, how to make it to be true should be a challenge for me.
I want to discuss it detail in coming section – Technical Engineering Solution.
Some Industrial Scrubber pics:





Technical Engineering Solution
My final target is:
1) Build an affordable Odor Control System based on Misting (Chemical Elimination) Solution; Here, So called affordable means whole cost is under US$1K (normally, an industrial Odor Control System with Misting Devices is over US$10K as minimum config).
2) Build an easy set-up, easy maintenance and very low cost running fee Misting System
a) The misting system should be having a flexible soft&mini reaction tower/tank to make set-up, maintenance and delivery easily and stealthily as possible.
b) Misting pump group and control subsystem should have self-error-detection, pressure measure etc functionalities and automatic device switching as essential.
c) A higher efficient misting pump should be adopted in this solution: The pump should give high fluid pressure to make Droplets less than 1/10th the size of a human hair. So the fog (mist) can exhibit a large surface area for the volume. The water in the molecule flash evaporates leaving the odor chemical free to attach itself to the malodor using van deWaal's law; successfully attaching itself and falling to the ground to degrade or dissolved into water.
d) Whole system’s power should be under 30W to keep running fee lowest as possible, and meanwhile, this pump can handle with strong acids or bases fluid as essential.
e) All materials and devices should be very easily to set-up, fix and replace. Real customers need some kind of one-minute quick set-up/fix tech to install/maintenance their devices.
f) For chemical odor control materials, they should be cheap and easy-carry on or easily purchase as possible. For a 3KW growroom, the annual fee of chemical materials should under US$40.00 as possible.
3) All chemical materials should be green as essential. That means they are safety for human beings, animals and plants.
4) 90%~99% Odor molecules should be converted into non-odor molecules finally. So there is only free-odor air exhausted from your ventilation pipes.
5) Odor Control’s efficiency should be very high. For a 0.5X0.5X1.6meter misting tower (suit for 3KW growroom), the average odor remove ratio could be 8~12 m^3(cubic meter) or around 216~324cfm. So for a 10X15X6 feet growroom, it takes 2~3 minutes to ‘wash’ entire room’s skunk air to non-odor. Meanwhile, for vent fans, the system just needs normal vent fans instead of expensive inline vent fans.
System Design
There are two design solutions to implement this Odor Control method. I list both and give some comparisons as following.
Solution A:
Compressing Malodor Air into Water.
Solution A’s Advantages:
1) Theoretically, malodor molecules dissolve with water completely and react with strong acids to convert into non-skunk materials (salt-kind of) as well.
2) Small Device Space Needed (water tank’s WxL),however water tank’s H should be more higher more efficient as req.
Disadvantages:
1) Need a powerful Air Compressor.
2) Over 2~4kw Electrical Consumption is needed for the Air Compressor Device.
3) Very Expensive for a powerful Air Compressor Device.
4) Very Noise (70~90db)
5) Very Costly for regular maintenance.

Solution B:
Idea would be like following:
1) Water compounds with some strong acids and ethanol;
2) A powerful misting pump makes the water fogging; (10~20misting nozzles to make fog)
3) Misting Fog meet with Malodor Air in a Sealed Tent/Tank;
4) Malodor molecules dissolve with water and ethanol, meanwhile, react with acids as well;
5) Fog molecules contact with de-fog device and convert to liquid status again;
6) The liquid (most of it is water) back to water reservoir and waiting for next fogging loop.




Solution B’s Advantages:
1) 100% Odor erase (Remove All);
2) Less power misting pump group and control system are needed (totally <30W);
3) Very small electrical consumption is needed;
4) In additional, an Air Cooling system is provided due to misting fog can cool down air temperature 5~15 C;
5) Rather cheaper than Solution A, and total cost is cheaper than Activated Carbon Filter Solution as well; (Running fee is very low, water is very cheaper than Activated Carbon, Ethanol/Industrial Alcohol just replaced once per month with 500ml, and 1 pound compounded solid acids just cost you $40 per year)
6) Your ventilation fan just need a normal pipe fan instead of costly inline fan, and some smart fan speed controller can be applied to make a smart vent system as well;
7) Silence System-misting pump’s noise is around 40~50db;
8) Very easy maintenance – per month change water, ethanol/Industrial Alcohol and acids, check the misting pipes and misting nozzles etc.
9) Very long lifetime for usage: Reaction Tent - >10years, Pump Motor – 10years, Pipes – 10 years, Misting Nozzles - >1 year (very cheaper to replacement), Water Filter Shell – 10 years; All under proper usage condition.
10) All materials are green than mean no harm to human beings. Compounded Solid Acids are green as well (of course, you can’t swallow them, and keep out if the eyes, nose and mouth as possible). And They just exist in the sealed tent usually.
Disadvantages:
1) Need a large space – Depends on your growroom size and your vent system’s cfm:
For example, if your room is 9(W)X15(L)X6(H)feet and you want to exchange entire room’s air in 3 minutes, so sthat, your vent system’s cfm is 270; the misting tent size is: 2(W)X2(L)X6(H) feet. Normally, for a 3KW room, a 0.5X0.5X1.7 meter tent is enough.
2) Mostly suit for large growers. For small growers, I will have other low cost, convenience, rechargeable odor control solution. It will be coming soon. Currently, I am testing it. Whole idea is based on a new material which allows react with malodor molecules to convert into non-odor materials. When this material is running off, customer just need put them into some acids liquid (5%acids plus water) overnight, then dry it on an bakery oven (or such stuff), it can be reuse again. This material can be recharged 100 times at least, and for 2~.5KW growrooms, it can work for month before recharged. Detail issue will be posted on other thread.
Tonight, it is too late, I will post my 1st period experiment result (with photos) on next day. For final product, I will post it in couple weeks because some patents issues. If you can any question, you can email me via my ic’s mail box.
 

pgtekin

New member
Section2: Testing

Section2: Testing

Testing - Water Flow:
This test was meant to show the actual performance of the pump and nozzles when in operation and to compare that data to the performance rating given by the components. The pump has a rated capacity of 1 gpm (gallons per minute), the misting nozzle has a rated capacity of 2 gph (gallons per hour). It is necessary to see if the configuration set up for the transfer of water from the pump through the nozzles and into the device matches expected values based on performance ratings.

The test consisted of placing 10 nozzles into a tank of known volume with 10X2=20gph or 0.33gpm capacity. So, the pump has enough capacity to fill these nozzles. For the misting system, there are two mesh grid filters to hold the misting water. So basically, all malodor molecules are washed when they penetrate the filters. Meanwhile, these two mesh grid filters plus mist play other function role – dehumidify. Because, when intake air meet with mesh filters, water molecules (very tine) was absorbed by other large water molecules group, and vapor state change to liquor state as well. Then, this liquor droplet becomes bigger, finally, dropping into reservoir. This procedure is very similar with rain generation loop. My testing result indicates 80%~100% humidify intake air was dehumidified to 60~70% humidify (outtake air).
Testing – Odor Remove:
As with the odor remove test, this test was designed to measure the effective performance of the system vs. malodor materials such as pyrrole, pyridine etc.
The test env is listed as following:
1) one plastic box as misting system’s tank, the box size is: 2(W)X3(L)X2(H) feet. The reason I use a rather small plastic box as reaction tank, is to make the test env more tougher.
2) Malodor source is: 5 fish (3 pounds) and two pounds cabbage. I don’t owe a 3KW growroom . So I can just use other materials to simulate weed’s odor smell. Rotten fish and cabbage are emit same materials like the weeds’. The materials are Piperidine, Pyridine and Pyrrole. Actually, Marijuana’s skunk smell is very similar with rotten cabbage. The reason is: both of them contain same chemical materials – piperidine, pyridine and pyrrole. These 5 fish and 2 pound cabbage were put into a glass jar and exposing under sunlight for 8 hours and then let them rotten for 10 days. You can image how skunk they are. Based on RedPlate testing method (detail referred to #3section), the odor concentration is around 2~5ppm. For a marijuana odor concentration, it will never up to 0.5ppm. Normally 0.05ppm is very sensitive for human beings. When piperidine concentration is up to 5ppm, it will be very danger for people (you will go into a coma under the odor for 10~30sec).
3) Testing Method is called Red Plate method; A white soft pinewood plate oozing with Hydrochloric Acid. This white plate will become red when it met piperidine/pyridine/pyrrole air. More high concentration piperidine/pyridine/pyrrole, few time from white to red. There are 2 timers for evaluating odor remove performance; Timer#1 is the time for original odor source air’s Red Plate testing time, and Timer#2 is the time for exhausting air(via Misting system) Red Plate testing time. The #1 timer is 5~10 second, and #2 timer is 30 minutes (the white plate is still white). So, it prove the Misting Solution is very efficient for Piperidine odor remove.
4) Fan selection: Because it don’t need high static air pressure, we just install a normal vent fan as entire system’s ventilation fan. In my test, an adjustable fan was adopted (max 1000cfm, min 200cfm). If I want to air move slowly (take more time in the reaction tank), a smaller cfm was selected. It make whole world more easier.
Testing - Cooling:
A Canadian team give a detail misting/water Evaporative Cooling Theory, Design , construction and testing results. You can get more info from their websites.
http://www.me.dal.ca/~dp_03_11/testing.htm
Results show that an approximate cooling rate of 7 degrees with an increase in relative humidity of 61%. Overall temperature and humidity change in a small room (approximate room volume 882 ft3) was 5~7 degrees cooling and 60~70% relative humidity. This was measured after the device was let run for approximately 50 minutes, increasing this time will lead to an overall increase in humidity and a decrease in temperature.
My testing Results (Section Conclusion)
1) Odor Control: Nearly 100%Odor Erasing (2PPM IN vs 0.00PPM OUT)
2) Cooling Testing: 5 Degree fall for a small room volume (882ft3)
3) Humidity Control: Keep Hum around 60~70%.
Finally, I will represent my design concept figures and testing pictures as end of this thread. The final product is still under Engineering Testing period, so it should be posted on next thread. Thanks!
P.S. Here are some photos and pics related to testing


Misting system's Pipes&Nozzles(partial)


Misting system's Pump&Control Unit, Black ABS box is Res.


The Testing Tank (Small Size)


GrowRoom's Vent Demo Pic


The conception for Misting System (Odor Control)
 
Bro I understand a little of your design some.How big will this unit be?It seems the tank and misters are the largest cost.Hell if you can perfect it and it dose the job like you say,boy you will be selling alot of them. Peace
 

pgtekin

New member
willbeHigh said:
Bro I understand a little of your design some.How big will this unit be?It seems the tank and misters are the largest cost.Hell if you can perfect it and it dose the job like you say,boy you will be selling alot of them. Peace
For Our design based on Solution B, it means Nozzles spray out very tine mist(fog) to 'meet' air. So it like some kind of 'washing Air'. Using some tech, I can make sure all molecule of air (including Pyrrole, Pipederine etc) will be washed at multi-times when they pass through the Tank.
It will not take too much space and power:
For space, e.g., 2 feet by 2 feet by 6 feet cubic cab is enough for a 3~5 kw growroom, and entire power is just 30W.
But this odor system is only suit for large weed growers because of cost and space it req.
Actually, there are several benefits could be provided from this system:
1) 100% Odor erase (Remove All) and target for heavy skunk odor (can erase >5PPM odor);
2) Very small electrical consumption is needed(<-30W);
3) an Air Cooling system is provided due to misting fog can cool down air temperature 5~15 C;
4) Silence System-misting pump’s noise is around 40~50 db;
5) Very easy maintenance – per month change water, ethanol/Industrial Alcohol and acids, check the misting pipes and misting nozzles etc.
6) Very low running fee – per month change water, ethanol/Industrial Alcohol and acids, check the misting pipes and misting nozzles etc. 1 pound compounded solid acids just cost you $40 per year and Industrial Alcohol is also very cheap.
7) Very long lifetime for usage: Reaction Tent - >10years, Pump Motor – 10years, Pipes – 10 years, Misting Nozzles - >1 year (very cheaper to replacement), Water Filter Shell – 10 years; All under proper usage condition.

Actually, I was not 1st guy have this idea. Actually, in 2002, One guy had been posted a thread in some forums and asked some one to make same kind of product which copy from Industrial style Air-Wash (Misting Odor Control).
Industrial Odor Control Solutions, there are many methods. I index them by solution, efficiency, set-up cost and running cost to make a comparison.

1)ionization |Efficiency: High | Setup Cost: >1M$| Running Cost: Low
2)O3(ozone) |Efficiency: Low | Setup Cost: Cheaper| Running Cost: High(O3 pipes replacement)
3)Air-Wash(Misting/Fog) |Efficiency: Mean | Setup Cost: Mean| Running Cost: Low
4)ActiveCarbon |Efficiency: Low | Setup Cost: Cheaper| Running Cost: High

You can use Google with "Misting odor control" to search and will get over 100K results.
My contribution is: Make these industrial products down to Family standard.
willbeHigh: Thanks your feedback and We will give your the final asap.
 
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pumpkin2006

Member
Thats awesome stuff... how hard is it to make one of these? Seems like it's fairly simple, but maybe there's something I'm not grasping...
 

Liam

Active member
Gonna re-vamp your list assuming a 12 x 12 grow room:

ionization
Efficiency:Low Setup Cost:~$150 Running Cost:8W
Maintenance:weekly quick cleaning of its plates
Pros: Small, quiet
Cons: Only small models available, no good at filtering inline
Uses Making your bedroom smell nice, thats about it.


ozone
Efficiency:High Setup Cost:~$150+fan Running Cost:50W+fan
Pros:No maintenance till bulbs burn out
Cons:Ozone isn't good to breath
UsesFiltering air you want to exhaust and being odour free


Activated Charcoal
Efficiency:Moderate Setup Cost:$300+fan Running Cost:0W+fan
Maintenance:Replacing carbon once a year ($100)
Pros:Reliable
Cons:Pain to replace carbon.
Uses:Any air filtration

Zeolite
Efficiency:High Setup Cost: ~$600*+fan Running Cost:0W+fan
Maintenance: Removing zeolite twice a year
Pros:Zeloite is re-activated by placing in sunlight (UV)
Cons:Major pain in the ass to find a seller
Uses:Any air filtration, as well as water.
*I'm just guessing, all I know is that its more expensive than charcoal


I really think your system will require way too much maintenance, and will be more prone to failures due to complexity. I also doubt the 30W claim, unless you've found a water pump I've never seen before. When recirculating air I wouldn't want more moisture added to it, especially since the dehumidifier would have to work even harder. For exhausting air, I wouldn't want humid air being exhausted, it might be visible in the winter.

If people want to be 100% sure for exhaust air, they can buy carbon/ozone combo units, http://www.megasheetmetal.com/ has one of these for $425. Personally, I'd go with a custom made zeolite system, one with flat panels holding the zeolite which can be easily removed. That way I'm being eco-friendly and saving money in the long run, without increasing the risks associated with system failures (ozone bulbs burning out, your misters popping off etc).

PS: I'm not trying to discourage you, consider me a tough customer to convince. :dueling:
 
Last edited:

pgtekin

New member
Liam said:
Gonna re-vamp your list assuming a 12 x 12 grow room:

ionization
Efficiency:Low Setup Cost:~$150 Running Cost:8W
Maintenance:weekly quick cleaning of its plates
Pros: Small, quiet
Cons: Only small models available, no good at filtering inline
Uses Making your bedroom smell nice, thats about it.


ozone
Efficiency:High Setup Cost:~$150+fan Running Cost:50W+fan
Pros:No maintenance till bulbs burn out
Cons:Ozone isn't good to breath
UsesFiltering air you want to exhaust and being odour free


Activated Charcoal
Efficiency:Moderate Setup Cost:$300+fan Running Cost:0W+fan
Maintenance:Replacing carbon once a year ($100)
Pros:Reliable
Cons:Pain to replace carbon.
Uses:Any air filtration

Zeolite
Efficiency:High Setup Cost: ~$600*+fan Running Cost:0W+fan
Maintenance: Removing zeolite twice a year
Pros:Zeloite is re-activated by placing in sunlight (UV)
Cons:Major pain in the ass to find a seller
Uses:Any air filtration, as well as water.
*I'm just guessing, all I know is that its more expensive than charcoal


I really think your system will require way too much maintenance, and will be more prone to failures due to complexity. I also doubt the 30W claim, unless you've found a water pump I've never seen before. When recirculating air I wouldn't want more moisture added to it, especially since the dehumidifier would have to work even harder. For exhausting air, I wouldn't want humid air being exhausted, it might be visible in the winter.

If people want to be 100% sure for exhaust air, they can buy carbon/ozone combo units, http://www.megasheetmetal.com/ has one of these for $425. Personally, I'd go with a custom made zeolite system, one with flat panels holding the zeolite which can be easily removed. That way I'm being eco-friendly and saving money in the long run, without increasing the risks associated with system failures (ozone bulbs burning out, your misters popping off etc).

PS: I'm not trying to discourage you, consider me a tough customer to convince. :dueling:
Sorry Liam:
I guess you misunderstand what I said in my third post for this thread.
All solution, efficiency, set-up cost ,running cost comparison are based on Industrial applications:
Such as Large Wastewater Lagoon, Chemical Manufacture Plant (e.g., PCB/FCB plant) etc.
For example, a large scale PCB plant's smell is so skunk that workers must wear masks to work.
This is major reason, all PCB/FCB plants are located at East Asia (China/Vietnam). US/Canadian tough Env. Codes would stop the running if they were openning at US/Canada.
Based on this scenario, I drafted out the comparison.
Under my knowledgement,
ionization is very expensive (one basic system will cost one million USD) but very efficient (cover over 10Kfeet sq feet heavy skunk area),
power need 10KW. And only few companies own this cutting edge tech (both of them are Sweden companies).
The theory is: using microwave pipes or other high-energy methods emit very strong electrical ions. These ions bombard the malodor molecules and make them broken. This solution is most efficient for odor control currently, but too expensive. BTW, Real ionization can kill all kinds f malodors. Meanwhile, this equipment space is very large as well: 5~10 cubic meters normally.
Liam, you mention ionization only cost $150 and need 8W power, I don't know what ions it will emit? The real electro-ion emit need lots power.
A 8W bulb only emit very few ions and these ions' energy is very low as well.

For Zeolite, actually, my solution's have a zeolite filter as last warrior to kill these odor molecules. The filter (like fabric material) must be re-acted by placing in some acid liquor (not in sunlight/UV).
Because Zeolite is very expensive and usage needs some expertise (Chemical) knowledge, its application is limited.

For my water pump's power, it is 24W actually. I just add with the control unit and enlarge them to 30W.
I got this water pump from a vendor from Asia. Actually, for small/mini motor, Asian guys own cutting edge tech.
For Maintenance, misting system does need very small work to keep it running. You can ask some Air-condition Eng/Tech to get some info.
And, even for running time maintenance, you just need to do some jobs like:
1) replace PVC pipes (plugging/out); 2) replace nozzles (easy job too);
Liam, could you tell me there are other tough maintenance work on the list?

Last, for your Dehumidify and temp question. Actually, the misting system can make temp and humidity both down as customers' wish.
The key scientific theory is based on Dew Point. If the res water temp is below the your growroom's DewPoint, then the system will dehumide and cool down the air for you. It is just simple as I say. Please refer to some Air-Condition field Eng/Tech sources, they will give you some solid helps. This dehumidify/cooling solution has being used in large textile plant:
They pump out the water from very deep well to dehumidify the plant and make the temp down as well. Again, check these info from Engineering sources.
I do appreciate your comments and helps.

For Tokin White Guy, Sorry, I was a Engineering Student, but not now.
 

Liam

Active member
Ah, you meant industrial comparison, my bad.

I'm really interested in this water pump, any links to more info on it?

Zeolite is a volcanic rock, and their are many different natural and artificial varieties. I found a 50lb bag on Ebay for $15 though, woot!
 
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